TeligentEMS provides a complete complement of manufacturing services from prototype to production which include mechanical, electronic and system level assembly, prototyping, new product introduction, printed circuit board assembly, in-circuit testing, functional testing and final system box build.

We manage this process through the combination of an expert team, proprietary real-time systems and a proven track record in supply chain management.

Lean manufacturing concepts are an integral part of the manufacturing methods we employ. Equipment standardization, visible real-time factory metrics, 5S discipline, a focus on eliminating defect opportunities and a cross-trained workforce enable our manufacturing team to ‘work smarter’.  From a customer perspective this reduces factory lead times, which concomitantly improves inventory turns.

Printed Circuit Board Assembly (PCBA) capabilities include:
  • Thru-hole
  • SMT
  • Ultra-Fine Pitch
  • Micro BGA
  • BGA
  • Rigid Flexible Circuits
  • Programming of ICs
  • RoHS and Leaded Soldering
  • Choice of wave solder or selective solder for through-hole components
  • Cleaning

We work with a variety of substrates including:
  • Rigid
  • Flex
  • Rigid-Flex
  • Metal Core
  • LED
Full system integration is a significant part of our business.  Our subassembly and box build assembly services include:
  • Optical Assembly
  • Mechanical assembly
  • Backplanes
  • Higher-level Assemblies
  • Cabling
  • Fiber Technology
Many of our customers’ products are installed in harsh or hazardous environments that are subject to adverse environmental conditions such as:
  • Extreme temperature
  • Moisture and humidity
  • Shock and vibration
  • Explosive (intrinsically safe)

Our team is expert at supporting requirements for ruggedizing products for the harsh and hazardous conditions they require.  Our capabilities include:
  • Application of conformal coatings
  • Application of potting material (encapsulation)
  • Application of RTV and other bonding agents
  • Ultrasonic welding
TeligentEMS offers a full complement of test services to meet the specific needs of each customer’s program. We work with your team to develop an optimized inspection and test strategy from day one. Our complete range of services and capabilities include:
  • Test strategy development
  • AOI
  • X-ray inspection
  • Flying probe testing
  • ICT program and fixture development to ensure maximum coverage of the PCBA
  • Functional test development including:
    • Radio Frequency
    • Digital
    • Analog
    • Fiber Optic Communications
  • Full system test
  • Environmental Stress Screening (ESS)
  • Leak detection tests
  • G-force testing

While we strive to offer cost competitive manufacturing in the U.S., we also recognize that the cost structures of some programs require manufacturing in a lower cost region of the world. To support the needs of customers wishing a single solution for both of these options we have a Strategic Manufacturing Partner in the Philippines.  Our Partner's factory has over 32 SMT lines and employs over 1200 employees.  Manufacturing is performed in our LCR Partner's facility on a "labor only" basis.  We maintain ownership and control of the supply chain to mitigate business risk (such as non-compliant parts and loss of intellectual property) by procuring all materials. All Customer Service activities, including program management, product launch, order processing, logistics and warranty administration are handled domestically. The end result is a single source for both requirements, with easily accessible, language compatible customer support personnel.